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A chamber module is composed of 6 anodes and 7 cathode layers. The anodes are composed of 30 micron diameter gold plated tungsten readout wires separated by 100-µm diameter gold plated aluminium wire (field wires). The cell drift length is 7 mm. The cathodes are composed of gold plated aluminium wires with a pich of 4 mm.
The high voltage of –2 400 V is applied on the cathode and field wires whereas the anode wires are at 0 V for the signal readout.
Two mylar windows close the chamber which is filled with Helium Isobutane gas mixture. The wires are glued and soldered on printed circuits which are themselves glued on 5-mm thick epoxy frames.
For the assembly, the frames are piling up together between metallic frames which sustain the tension of wires. This tension gives a load close to 8 000 N.
The construction of one chamber necessitates 25 000 meters of wires, 350 printed circuits, 25 000 points of gluing and soldering. A special large winding machine (at the Saclay CEA site) tenses all the wires on transfer frames. For the anode layer, the 2 different types of wires are successively winded on the same support to reduce time transfer.
All operations are performed in the clean rooms.
The precision of the distance between wires is 50 microns. The layer positions are measured with the tridimensionnal measuring machine. All mechanical tensions of wires are controlled afterwards to prevent instabilities arising from electrostatic forces.
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